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Anna's guiding star keeps it a secret where she will take us next. |
Since our return to French Polynesia, from New Zealand, we have managed to stay pretty busy with maintenance and repairs to Anna. The Tropics take their toll on equipment like no other place we have even been to. And this destruction is not limited to UV degradation. One of the most remarkable consequences occurs to materials like rubber, neoprene and some plastics. We all know that metals will corrode (even stainless) in a salt-water environment, but rubber, neoprene, and some plastics will delaminate, disintegrate, melt or become sticky. One alarming example of this were a couple pair of sturdy hiking boots we had had for years in the Pacific Northwest. They were stored in a plastic bag, contained within a dry locker aboard Anna. When we opened the bag they looked as good as new, but upon closer examination the Vibram soles had detached from the boots and crumbled in our hands when they were touched. This can happen to other more critical items such as engine hoses, or o-rings, and impellers within water pumps. We need to keep an eye on things that outside the Tropics would be no problem at all. Another issue we were seeing was that the anti-fouling paint, which we were using over the years (a hard epoxy formula), was not effective in warm-water Tropical climates. The bottom became fouled with barnacles and slime within days or at most weeks, after a new coat or two was applied at previous boatyard haulouts. And it wasn't just one particular brand of paint. We had used at least three different brands of hard epoxy bottom paints over the years. It was time to try something new.
And so with this in mind we visited the yard, Technimarine, in Tahiti. What was to be a four-day stay turned into ten dirty, dusty days ten feet in the air. Yards are like that. And at yards in the Tropics, where sanding and grinding are permitted without vacuum bags attached to the sanders and grinders, the dirt and dust accumulation in the air, from the removal of toxic anti-fouling paints, is impressive. Air pollution aside, there is always the potential to open up a can of worms. In our case, we planned to change the bottom paint from a hard epoxy to a semi-ablative paint. This required that the bottom be sanded - in fact, ground down to the gel coat layer or fibreglass in some places. Then two coats of epoxy primer and two to three coats of semi ablative anti-fouling paint to cover the primer would be applied. A dirty, dusty job with the hope that the change over would result in less growth on the bottom in the warmer waters of the Tropics (even warmer in an El Niño year). Ablative paints slough off and are self-cleaning and seem to work better than hard bottom paints in warm-water environments. So far, we have seen no sign of growth on the bottom after two weeks. A promising indicator. But, the can of worms turned out to be a worn-out cutlass bearing. This is a hard rubber bearing contained within a bronze tube and it runs through the fibreglass stern tube (allowing the propeller shaft - which extends from the propeller, on the outside of the keel, to the inside of the hull within the engine compartment - to turn freely and, more important, without seawater finding its way in and flooding the boat. The cutlass bearing had begun to separate from the inner walls of its bronze, tube housing. This would eventually become a serious problem if left unattended, and so it needed to be removed and replaced, while Anna was out of the water. To do this the propeller shaft had to be removed, then the new cutlass bearing could be installed properly. Once the cutlass bearing is in place, the shaft and propeller can be reinserted and hooked up to the transmission which turns the shaft. Part of the reason that the cutlass bearing failed, is because the engine (the transmission is connected to the rear of the engine) had fallen out of true alignment with the propeller shaft, over time. It is about a six-foot run from the engine/transmission to the entrance of the stern tube and the shaft needs to be perfectly aligned with the center of the tube so that it can pass through without any excessive friction - friction will cause premature wear and tear on the bearing. So the engine needed to be realigned (shifted, minutely, on its motor mounts) so that the shaft ran true through the cutlass bearing. We also took the opportunity to rebuild the engine's raw-water pump and change some of the hot-water hoses on the engine that had begun to leak after deterioration in the Tropics. The leak had become apparent after we noticed the antifreeze disappearing into the bilge, due to a crack in one of the rubber coolant-system circulation hoses. It wasn't obvious at first where the leak was coming from, but after very close inspection we could finally trace the path of the slow drip. Another advantage of being at the yard in Tahiti was that we could find hard to get parts nearby, within walking distance. We decided to remove and replace the stainless roller bearings that had corroded in our trusty Aero4Gen wind generator after ten years of reliable use. We removed the wind-gen from its pole mount in the cockpit and brought it to a generator repair shop nearby with our spare set of bearings. The shop did a fine job of replacing the tricky-to-install bearings. We then rewired and replaced the wind-gen atop its pole mount and it has been humming along and adding energy to the battery banks, nicely, ever since. We left the yard after ten long days and returned Anna to the water, for a sea trail. When we were satisfied that all was well the weather piped up with steep seas and strong winds from the wrong direction to return to Moorea. So we decided to take a slip at the new marina in Tahiti for a few days to wait for conditions to turn around. While we were there we noticed that our photovoltaic panels were not providing the output that they ought to be providing. A few of the panels were getting on twelve years old. As it happens, Tahiti is a wildly expensive place, but there are a few perks for people like us. One of those perks is subsidized $0 .53, one-meter long baguettes. The other is subsidized photovoltaic panels. The warehouse for Sunzil, a solar panel distributor in Tahiti, was a few blocks from the marina and around the corner from the boatyard. We found two, quality, Kyocera 70-watt (4 amp) panels that would fit perfectly over our aluminum dodger and bought them for $150 USD each (normally $500 each) with the alternate energy subsidy. We wired them up and they are extremely efficient, even in cloudy conditions. They help us to keep up with our electrical demand. We have lived off the electrical grid for over four years now. We never plug into shore power, partly because we don't have to, but also because we rarely visit marinas.
The weather turned around and we were able to sail back to Moorea to finish up a few things and begin our provisioning for the upcoming passage to the Marquesas. And of course, we found a couple more things that the harsh marine environment was unkind to. Corrosion of the electrical connections had stopped our electric bilge pump and automatic switches and high-water alarm from working. We ripped all the connections apart rewired the switches and alarm and pump, cleaned it all up and reinstalled the system back in the bilge to do its job, as intended. It works well once again. Buying a small container of oxalic acid powder for about $10 at the hardware store in Tahiti was a good investment as well, as it helped us to remove some tough rust stains that had set up in the fibreglass over time. Making a 5:1 to 10:1 solution (water to oxalic acid) is nothing short of miraculous. We've seen cleaning products selling for $60 per bottle that work well, too, but their primary chemical ingredient, in fact, is oxalic acid. Oxalic acid powder is a fraction of the cost without the marketing hype. We finished up with a stitching repair to our old, small, Yankee jib, and packed it away as a spare backup to our new, more powerful, 90% roller-furling, foam-luff jib. We lost our original one to a storm off the coast of Mexico, in 2011, and have been making due with our smaller than ideal jib ever since. We love a small Yankee headsail, because it's so easy to use, but realized that it didn't have the power necessary to move us at decent speed on long-distance ocean crossings - and we envision a couple coming up. The new sail arrived, by FedEx Global, from the sail loft in China a couple of weeks after it was specified (FedEx Global Air, hands down, is the best carrier for fast, efficient logistics in and out of French Polynesia - they even handled complicated 'boat-in-transit' paperwork to satisfy duty-free Customs clearance - this saved us the need to use an expensive Customs shipping agent or to have to pay a high import tax on boat equipment). The sail fits well, built to specs as designed, and we look forward to putting it to work soon.
What we are writing about here, is the ongoing effort of trying not to break anything critical. Keeping up with the time-consuming, constant stream of maintenance and repairs just to stay afloat in the ocean, the harshest environment on earth. We are also talking about getting from point A to point B, without getting crushed by fierce weather. And, trying to communicate technical details to complete a boat project successfully, in a language other than English, and in a culture other than what we are most familiar with. Occasionally, it's an exercise in futility. Technically, we are living, at the moment, within the protection of a spectacularly beautiful coral reef, in a laid back South Pacific island nation, eating fifty-three cent, meter-long baguettes as a food staple, because it is simply what you can get here. Generally speaking, we try not to sweat the small stuff - there aren't enough hours in the day for that sort of thing. And yet, somehow, we find ourselves working hard on projects geared toward allowing us to escape French Polynesia, rather than luxuriating in it. We haven't been to a beach, or in the water since we returned from New Zealand a couple of months ago with our long-stay French Polynesia residency visas in hand; although we do hope that swimming behind the stunning reefs, in the Tuamotu archipelago, will become a reality once again when we finally depart Moorea/Tahiti for the Marquesas, via the Tuamotus, in October. Most people, we have come to understand, would kill to be here. And we can understand why...that is, when we're not consumed with the realities of staying afloat. Yet here we are, compelled to leave for some place, let's say, less desirable?! And this, for us at least, is the strange paradox of living in paradise, as people so often refer to life here, in French Polynesia, on our small, venerable cutter, Anna. Voilá.
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Papeete, Tahiti, as seen from Anna's moorage in Moorea. |
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